Research &  Development 

At Staffs Powder Processing Ltd, research and development sits at the heart of what we do. Our dedicated R&D and agglomeration pilot plant provide the perfect environment for testing, innovation, and scale-up, allowing clients to take ideas from concept through to full commercial reality. By combining advanced equipment, technical expertise, and hands-on collaboration, we help customers trial new formulations, refine existing processes, and overcome complex challenges with confidence. Whether it’s a small proof-of-concept batch or a pilot project preparing for large-scale production, our R&D facilities are designed to reduce risk, accelerate innovation, and deliver solutions that are practical, scalable, and built for success.

 What we offer 

 

  • Feasibility Studies – evaluating raw materials and process potential.

  • Small-Batch Trials – perfect for testing new formulations or niche products.

  • Pilot Projects – simulating full-scale processes to identify the most efficient and cost-effective routes to production.

  • Process Optimisation – fine-tuning conditions to improve yield, quality, and consistency.

Benefits of R&D with SPP

  • De-risk your scale-up by validating processes at pilot level.

  • Access a controlled environment with market-leading equipment.

  • Gain expert support from a team with decades of powder processing knowledge.

  • Save time and resources by solving challenges before moving to commercial production.


Why Choose Us

With our combination of state-of-the-art facilities, generational expertise, and a customer-focused approach, we’ve supported businesses from start-ups to multinational corporations in turning ideas into scalable products. Our track record includes developing patented processes and delivering large-scale solutions across industries such as agriculture, mining, catalysts, and construction.


Contact Us

For more details about our laboratory capabilities and equipment, please get in touch with our team. We’ll be happy to discuss how our R&D services can support your project and help bring your ideas to life.