Staffs Powder Processing
Services
Powder Pelletisation & Granulation
Transform fine or dusty powders into dust-free, free-flowing pellets with consistent size and shape.
Ideal for improving handling, reducing airborne dust, and enhancing flowability in your production environment.
Toll processing
Flexible, confidential contract manufacturing services for businesses that need reliable powder processing without investing in their own equipment. We provide:Milling, drying, blending, pelletising, calcining, sieving, and packaging.
Sieving & Classification
Our sieving and particle classification processes separate materials into defined fractions, removing oversized or undersized particles. This ensures your powders meet tight specification standards for consistent performance.
Research & Development Laboratory
Innovation to support your product journey.
Our dedicated R&D lab allows us to work closely with clients to test, refine, and optimise powder-based products. From small-scale trials to process simulations, we provide a controlled environment to experiment with new formulations, improve existing materials, and solve complex processing challenges. This service helps bridge the gap between laboratory ideas and full-scale production, reducing risk and speeding up time-to-market.
Blending & Homogenisation
We ensure even distribution of multiple powders and additives through controlled blending. The result is a uniform, high-quality mix that guarantees product consistency and eliminates batch-to-batch variation.
Particle Size Reduction & Milling
Using advanced milling and micronisation technology, we reduce raw materials to precise particle sizes. This enhances flowability, solubility, and performance, creating powders that are easier to use and integrate into downstream processes.
About Us
Staffs Powder Processing Ltd is a family-owned business led by Matthew and Jim Evans, combining decades of expertise in powder and mineral processing. Founded in 2013, we’ve grown into a trusted partner for start-ups and global blue-chip companies alike. From R&D trials to large-scale manufacturing, our mission is simple: to deliver innovative, reliable solutions that help our customers succeed.